90度端銑刀 – MEW

京瓷車刀(Kyocera)90度端銑刀 – MEW

兩面四刃刀片 新世代立銑刀

Double-sided 4-edge Insert,Newly Developed End Mill

MEW

Newly Developed Mold Technology End Mill

Milling Solutions

  • 京瓷獨家研磨技術如同正角刀片之低抵抗效能
    Kyocera’s unique mold technology reduces cutting force equivalent to positive inserts
  • MEGACOAT NANO 長壽命
    Extended Tool Life by New MEGACOAT NANO Technology
  • 新增 MEW 鎖牙式立鏡刀 BT30/BT40等高速機台 實現高效率,
    New MEW Modular type End Mills are now available High Effciency and High Quality Cutting on High Speed Machining Center (BT30/BT40, etc.)

經濟型刀片 4刃

Economical 4-edge Insert

適用各種應用面3種斷層灣

3 Chipbreakers for varios application

產品介紹

MEW Newly Developed Mold Technology End Mill

兩面四刃新世代立銑刀京瓷獨家研磨技術如正角刀片之低抵抗

Double-sided 4-edge Insert, Newly Developed End Mill Kyocera’s unique mold technology reduces cutting force equivalent to positive inserts

MEW 04 resized

加強面粗,降低震動

Improved surface finish,minimzing chattering

螺旋切刃和A.R.角度設計,使刀刃鋒利降低抵抗使振動和毛刺減少

Sharp cutting and superior resistance to chattering and burrs, due to helical cutting edge optimum axial rake design

MEW 05 resized

壁面的加工面狀態 Surface of Shoulder Wall

毛刺比較 Burr Comparison with Positive Cutters

MEW 10 resized

新技術MEGACOAT NANO 長壽命

Extended Tool Life by New MEGACOAT NANO Technology

特殊夾層結構「MEGACOAT NANO」使加工安定化並延長加工壽命

鋼不鏽鋼用PR1525鑄鐵用PR1510

Special multi-layer nano coating”MEGACOAT”enables stable milling and extended tool life PR1525 for steel and stainless steel, and PR1510 for cast iron

高硬度(35GPa)使耐酸化性(酸化開始溫度:1,150°C)

Prevents wear and fracture with high hardness (35GPa) and superior oxidation resistance (oxidation temperature: 1,150°C)

豐富的斷屑槽方案

Various Chipbreaker Lineup

新開發3種斷屑槽對應各種加工

Newly developed 3 chipbreakers for various applications

多樣化加工應用

Applicable to a wide range of application

MEW 13 resized

提升刀桿的耐久性和精度

Improved Toolholder Durability and Precision

MEW 17 resized MEW 18 resized 

MEW

Newly Developed Mold Technology End Mill

MEW 19 resized

MEW 20 resized

MEW型刀盤  MEW Face Mill

MEW 21 resized MEW 22 resized MEW 23 resized MEW 24 resized

MEW型鎖牙式  MEW type Head

MEW 25 resized MEW 26 resized MEW 27 resized MEW 28 resized MEW 29 resized

BT筒夾(螺牙式立銑刀交換用,主軸接觸面2面)
BT Arbor (for exchangeable head/two-face clamping spindle)

MEW 30 resized MEW 31 resized MEW 32 resized MEW 33 resized

鎖牙式的優越性

鎖牙式的優越性

Superiority of Modular type

 [BT30 MVC(2面接觸主軸加工徑: 20 MEW型直柄式比較] 

[BT30 M/C( two-face clamping spindle) + Cutting Dia.: 920 Comparison with MEW End Mill]

主軸接觸位置低

Low gage line

 

MEW 34 resized

寬廣的切削領域

Applicable to a wide range of applications

MEW 36 resized

寬廣的領域,即便 BT30 機台也可使用

A wide range of applications even in BT 30 M/C

高品質加工

High quality cutting

MEW 37 resized

1 1即使是BT30的機台也能加工出光滑的表面Smooth surface finish even in BT30/M/C

如何安裝刀片

  1. 確認組裝點上的灰塵與殘屑已去除掉。
    Be sure to remove dust and chips from the insert mounting pocket.
  2. 將燒付防止劑塗在螺絲的螺紋上。
    Apply anti-seize compound on portion of taper and thread of clamp screw.

    1. 將螺絲的頭部放在板手的前端。Attach the screw (magnete head) to the front end of the wrench.
    2. 板手先端部(先端部有做磁化處理)將刀片輕壓接觸兩個壁面,將螺絲放進刀片上的孔洞並鎖緊(參照圖1) While lightly pressing the insert against the constraint surfaces, put the screw into the hole of the insert and tighten.(See Fig. 1.)
      鎖上M3(SB-3065TRP)的螺絲 請注意螺絲需輕微傾斜(參照圖2)Tighten N3 screws (SB-3065 TRP) slightly inclined from the insert surface. (See Fig. 2.) surface of the insert.
  3. 當板手緊固螺絲時,請注意板手的方向與螺絲平行第4頁有建議的扭力 When tightening the screw, make sure that the wrench is parallel to the screw. For recommended torque, see Table 1
  4. 鎖緊螺絲後,請確認刀片與壁面沒有空隙。 若有空隙,需將刀片拆下並根據上述步驟再組裝一次
    After tightening the screw, make sure that there is no clearance between the insert seat surface and the bearing surface of the holder or between the insert si de surfaces and the constraint surface of the holder. If there is any clearance, remove the insert and mount it again again according to the above steps.

如何安裝鎖牙式的立銑頭

如何安裝鎖牙式的立銑頭 How to Attach Modular type Head

  1. 當組裝立銑頭在筒夾上,請注意筒夾裡和立銑頭上的灰塵與殘屑已去除掉。請勿使用任何的潤滑劑在組裝點上 (參照圖1)
    When clamping the head on the arbor, make sure there is no dust or chips inside (Fig. 1). DO NOT put lubricant on the clamping portion.
  2. 使用板手將立銑頭組裝在筒夾上(參照圖2) 表1請見建議扭力
    Attach the head on the arbor and fix it using the wrench (Fig. 2). See Table 1 for recommended torque.
    注:產品不含板手。
    表一 建議扭力 Table 1 Recommended Head Torque

    螺紋直徑
    Thread Dia. Tolerance

    板手規格
    Wrench Width across flat
    建議扭力[N·m] Recommended torque
    M8 12 23
    M10 15 46
    M12 19 80
    M16 24 90


     
    MEW 40 resized

  3. 確認立銑頭與筒夾緊固無空隙(參照圖3)
    Con
    firm that the head is fixed firmly on the arbor (Fig. 3).

MEW 41 resized

適合刀片

MEW 42 resized

推薦切削條件

MEW 43 resized MEW 44 resized MEW 45 resized MEW 46 resized

加工實例

MEW 47 resized

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